Client success storiesElectrical engineering

ERM gets its servers ready for a new site on hardware it already owned

ERM is a Perth electrical engineering firm that looks after high voltage assets for mining, power and defence clients. A move to new premises meant new access control, engineers who needed their files out on site and a storage box that was nearly full. We rebuilt the server setup on hardware ERM already owned, then planned the network for the new site.

  • 40 TBOf existing storage reused rather than replaced
  • 2Windows servers now running on one Proxmox host
  • 20+Computers managed and monitored
  • 24/7Watch on Microsoft 365 sign ins
ERM High Voltage Asset Specialists logo over high voltage transformer insulators

01The challenge

Where ERM started

ERM had outgrown its setup. One TrueNAS storage box sat at the centre of everything and the production copy was close to full. The business was also about to move into premises with Paxton access control, which needs a Windows server. ERM also wanted room for job tracking and costing systems later, without building something it would have to nurse for years.

One box doing every job

The NAS was the file server, the backup target and the home for other apps. At 84.5% full, the team was one busy week away from read only files.

A move with a hard requirement

The new site needed Paxton access control working from the start, and Paxton runs on Windows. Nothing in the old setup could host it properly.

Files away from the office

ERM's engineers spend their days on client sites. They needed project files on laptops and phones without a clumsy workaround.

02What we did

One host, fewer moving parts

We agreed the design with ERM's lead project engineer first, then built it alongside the move so the old storage stayed in production until the new setup was proven.

/01

Proxmox on hardware ERM owned

The larger NAS, with about ten 4 TB drives, became a Proxmox host with ZFS storage. No new server to buy.

/02

Windows only where it earns its place

Windows Server virtual machines for file shares and the Paxton software, with room for business systems later.

/03

Backups before any change

A backup of both NAS units and a restore test ahead of each stage, signed off by ERM's project manager.

/04

Files on the go

Nextcloud access to project files from laptops and phones over VPN, with simple guides for Android and iPhone.

/05

A network for the new site

UniFi switching and Wi-Fi 7 access points across the office and both warehouses, with wireless bridges out to the gate controllers.

/06

Eyes on every sign in

Huntress watches Microsoft 365 sign ins and flags logins from unexpected countries or VPNs for our team to act on.

03How we delivered it

Design it, protect it, build it alongside the move

Step 1

Design session

We mapped the move, the Paxton requirement and future systems with ERM, then agreed the direction: Proxmox, ZFS and Windows only where needed.

Step 2

Protect the data

Backups and a restore test before anything changed, with ERM's project manager signing off each stage.

Step 3

Build in parallel

The new host was built while the old NAS kept running. A UPS with automatic shutdown went in so a power cut could not take the server down hard.

Step 4

Weekly targets

From June we set a short list of goals with ERM each week, so progress was easy to see and nothing sat open for long.

Planned and delivered by our team in Subiaco, Perth.

Austin HuangChris WadeGreg AshleyDev SandhuArthur LipiecJacob BongersKinkini KirindaMeet the teamEngineers, project leads and account managers

04The results

The difference for ERM

What changed Results

  • 01
    Two Windows servers running on one Proxmox host, built on storage ERM already owned
  • 02
    A proper Windows home for Paxton access control ahead of the move
  • 03
    Project files reachable from laptops and phones, with guides staff can follow
  • 04
    Risky Microsoft 365 sign ins, including logins from overseas, flagged and dealt with

What made it work Approach

  • 01
    Agreeing the design before buying anything
  • 02
    A tested restore ahead of every stage
  • 03
    Keeping the old storage live until the new setup was proven
  • 04
    Clear weekly targets with ERM's lead project engineer
Today

The network fit out for the new site is under way: UniFi switching in the office and warehouses, access points across the floor and bridges out to the gate controllers. Once that settles, ERM plans to look at job tracking and costing tools, and the Proxmox host already has room for them.

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06Next step

Talk to the team
behind this project.

Tell us what you are working on. A senior engineer will review your IT and security, then outline a plan you can act on, whether you work with us or not.

Level 2, 541 Hay Street, Subiaco WA 6008 Onsite across the Perth metro area. Remote support across regional WA and Australia.
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